Plastic Tube Bending Machine (Tube Diameter 6-12mm)

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Website: http://autotubebenders.com/3-plastic-tube-bending-machine.html

BST16-IIIS

CNC Plastic Tube Bending Machine

Fully automatic thermoforming machine for bending nylon tubes and other plastic tubes used in vehicles

The 3rd generation nylon tube bending machine has been widely applied in processing single-layer PA11 and PA12 tubes for automotive uses. It features a fixed-frequency single-control heating system that operates at 8.5 kW, offering significant energy savings compared to traditional high-temperature forming methods. This pipe bending equipment removes the need for pre-shaping and mold setups, streamlining production by reducing time and associated costs. Capable of handling various tube shapes on a single machine, it provides flexibility for different nylon tube bending requirements. The production cycle, traditionally lasting up to 30 minutes, has been shortened to under 2 minutes, enhancing efficiency through improved heating and cooling processes.

Tube Diameter: 6-12mm
Usable Length: up to 800mm
Min. Bending Angle: 85°
Right-Angle Production Rate: 6.5s/bend
Max. Bends: 15
Memory Capacity: 300 job storage

Features

The bending system allows you to edit and adjust bending requirements directly, eliminating the need for mold changes or extra setups. This enhances flexibility and reduces downtime in production
With the ability to process tube lengths up to 1000mm, this equipment meets the demands of most tube processing tasks, offering versatility for different projects
Designed to handle tube diameters ranging from Ø6mm to Ø16mm, making it suitable for a variety of tube sizes used in industrial and automotive applications

The right-angle bending speed reaches 6.5 seconds per bend, which significantly improves efficiency, especially in high-volume production environments
Complies with ENISO12100:2010 and EN60204-1:2018 standards, ensuring both safety and reliability in operation
Capable of being upgraded to incorporate the latest technological advancements, allowing the machine to evolve as production needs change

Machine Color	White/industrial grey
Net Weight	1600kg
Machine Size	4200×850×1750mm
Rated Power	11kW
Heating Power	8.5kW (peak value)
Air Consumption	0.3-0.5m³/min
Power Consumption	3kW.h
Right-Angle Production Rate	6.5s/bend
Max. Bends	15
Max. Usable Length	800mm
Memory Capacity	300 job storage
Motor Power for Bending (Y axis)	0.4kW (servo motor×1)
Motor Power for Rotation (Z axis)	0.75kW (servo motor×1)
Motor Power for Back Feeding (X axis)	0.4kW (servo motor×2)

Model	S3000-22V	BST25-IV	BST16-IIIS
Machine Color	White/industrial grey	White/industrial grey	White/industrial grey
Net Weight	2100kg	2200kg	1600kg
Machine Size	3800×1100×2050mm	4250×1100×1800mm	4200×850×1750mm
Rated Power	13kW	13kW	11kW
Heating Power	8.5kW (peak value)	8.5kW (peak value)	8.5kW (peak value)
Air Consumption	0.3-0.5m³/min	0.3-0.5m³/min	0.3-0.5m³/min
Power Consumption	5.5Kw.h	4.5Kw.h	3Kw.h
Right-Angle Production Rate	3.5s/bend	4.5s/bend	6.5s/bend
Max. Bends	40	30	15
Max. Usable Length	5000mm	1000mm	800mm
Memory Capacity	2000 group	1000 group	300 group
Motor Power for Bending (Y axis)	0.4kW (servo motor×1)	0.4kW (servo motor×1)	0.4kW (servo motor×1)
Motor Power for Rotation (Z axis)	1.5kW (servo motor×1)	0.75kW (servo motor×1)	0.75kW (servo motor×1)
Motor Power for Back Feeding (X axis)	0.4kW (servo motor×2)	0.4kW (servo motor×2)	0.4kW (servo motor×2)
Motor Power for Feeding (X axis)	0.1kW (servo motor×2)	/	/
Motor Power for Lifting (Z axis)	0.75kW (servo motor×1)	0.75kW (servo motor×1)	/

Applicable Materials

BST16-IIIS

PA12/PA11 (single-layer tube)

S3000-22V

PA12/PA11 (single/multi-layer tube)
PA1012, PA612, PA66, PP, PE, TPV

BST25-IV

PA12/PA11 (single/multi-layer tube)
PA612, PA1012, PA6

Tube size: 8×1
Blank length of bend: 2650mm
Bends: 15
Process cycle: 72s
Material: PA12/EVOH/PA12
Bend radius: R20
Flatness: >88%

Tube size: 12×1
Blank length of bend: 950mm
Bends: 8
Process cycle: 45s
Material: PA612/EVOH/PA12
Bend radius: R30
Flatness: >88%

Tube size: 12×1
Blank length of bend: 1950mm
Bends: 18
Process cycle: 120s
Material: PA12/EVOH/PP
Bend radius: R30
Flatness: >88%

Tube size: 16×1.25
Blank length of bend: 1250mm
Bends: 11
Process cycle: 75s
Material: PA12/EVOH/PA12
Bend radius: R20
Flatness: >88%

Tube size: 16×1.25
Blank length of bend: 1350mm
Bends: 10
Process cycle: 65s
Material: PA612/EVOH/PA12
Bend radius: R40
Flatness: >88%

Tube size: 16×1.25
Blank length of bend: 1650mm
Bends: 13
Process cycle: 92s
Material: PA12
Bend radius: R40
Flatness: >88%

Tube size: 16×1.25
Blank length of bend: 650mm
Bends: 3
Process cycle: 22s
Material: PA612
Bend radius: R40
Flatness: >88%

Tube Size	Min. Bend Radius	Shortest Straight Line between Two Right Angles	Min. Included Angle
6×1	22	30	85
8×1	25	35	85
10×1.25	25	40	85
12×1.5	35	45	85
12.5×1.5	35	45	85

Model	S3000-22V			BST25-IV			BST16-IIIS
Tube Size	Min. Bend Radius	Shortest Straight Line between Two Right Angles	Min. Included Angle	Min. Bend Radius	Shortest Straight Line between Two Right Angles	Min. Included Angle	Min. Bend Radius	Shortest Straight Line between Two Right Angles	Min. Included Angle
6×1	15	25	55	15	25	80	22	30	85
8×1	20	30	55	20	30	80	25	35	85
10×1	25	30	55	25	35	80	/	/	/
10×1.25	25	30	55	25	35	80	25	40	85
12×1	28	30	60	/	/	/	/	/	/
12×1.25	28	30	60	30	40	80	/	/	/
12×1.5	28	30	60	30	40	80	35	45	85
12.5×1.5	30	28	60	30	40	80	35	45	85
13.5×1.25	30	28	60	/	/	/	/	/	/
14×1.5	30	27	60	35	45	80	/	/	/
14×2	30	27	60	35	45	80	/	/	/
15×1.5	30	25	60	/	/	/	/	/	/
15×1.25	30	25	60	/	/	/	/	/	/
16×1.25	30	25	60	/	/	/	/	/	/
16×1.5	30	25	60	/	/	/	/	/	/
16×2	30	25	60	/	/	/	/	/	/
18×1.5	35	27	60	/	/	/	/	/	/
19×1.5	35	27	65	/	/	/	/	/	/
20×1.5	35	28	65	/	/	/	/	/	/
21×1.5	37	30	65	/	/	/	/	/	/
22×1.5	39	30	65	/	/	/	/	/	/

Configurations

Heating system:Single fixed frequency control
Heating method:Semi-convection heating
Programmable coordinate editing:Not supported
Human machine interface (HMI):Low-level configuration
Feeding control:Pneumatic control
Feeding method:Back feeding
Processing accuracy:T3mm

Compatibility with robot:Not supported
Servo control:Pulse
Handwheel control:Non-available
Optional laser marking:Non-available
Production statistics:Non-available
One-key reset:Non-available
Machine status monitoring:Non-available

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