Premade Pouch Packaging Machine, 2-Nozzle Filling

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Website: https://packingmachine-en.com/premade-pouch-packaging-machine-1-2-1.html

Process Flow

Dual pouch loading
Dual pouch pick-up
Dual pouch opening
Dual air blowing (pouch opening air assist)
Dual filling
Dual pouch expanding
Heat sealing
Cooling sealing
Finished pouch discharge
Finished pouch conveying

Features

These premade pouch packaging machines can package various pouch styles in a stable way, including three-side seal, four-side seal, stand-up pouches, and special-shaped pouches.
Different filling systems can be selected depending on the product, so the same platform can be used for powders, granules, liquids, and viscous materials without changing the basic structure of the packaging machine.
All main parts in contact with the product are made of 304 stainless steel, together with anodized aluminum components and food-grade plastics, meeting GMP requirements for food and pharmaceutical applications.
The pouch packaging machine is equipped with PLC control to coordinate the motions of pouch pick-up, opening, filling, and sealing, so each step runs in sync and the whole process stays smooth and stable during continuous production.
A pouch opening detection function is included, so filling only takes place when the pouch is correctly opened, reducing product waste. Sealing is also blocked when no product is filled, which helps avoid unnecessary use of packaging material.
The two-nozzle configuration allows two pouches to be processed in each cycle, bringing an efficiency increase of more than 80% compared with single-nozzle equipment. The combined theoretical output can reach up to 100 pouches per minute.
According to production needs, the pouch packaging machine can be equipped with additional systems such as coding machines, checkweighers, cartoners, case packers, labeling machines, and palletizers, so the line can be expanded into a more automated setup, with less manual handling.

Specifications

Model		180DG
Packaging parameters	Min. pouch size (W × H)	60×130mm
	Max. pouch size (W × H)	90×250mm
	Max. filling volume	200ml
	Packing speed (pouches/min)	≤100
Equipment specifications	Machine dimensions (L × W × H)	2400mm×1100mm×1400mm
Equipment specifications	Total machine weight	900kg
Operating conditions	Ambient temperature	-10℃-＋55℃
	Relative humidity (non-condensing)	<85%
	Power supply	AC380V, 50Hz
	Working air pressure	0.6Mpa
	Air consumption	560L/min
	Main motor power	3.5Kw

Details

Pouch pick-up & filling section

Pouch grippers, HMI control panel, liquid product tank, conveyor system

How can premade pouch packing systems handle thick products such as sauces, creams, or pastes?

For thick products such as sauces, creams, or pastes, these machines use dedicated piston or servo-driven dosing units. These filling systems push the product into the pouch in a controlled and steady way, so the pouch is filled evenly, and the seal area stays clean, which helps avoid leaks and ensures a tight, reliable seal.

What should a new cosmetic brand keep in mind when using premade pouches for lotions or gels?

When packaging lotions or gels, it is important to check that the filling system is suitable for the product’s viscosity, that the sealing is neat and consistent, and that the pouch shape and finish support the brand’s visual image, especially for small, premium products where appearance and packaging quality strongly influence customer perception.