TJ300 Copper Flat Wire Line

TJ300 Copper Flat Wire Line
TJ300 Copper Flat Wire Line
TJ300 Copper Flat Wire Line
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Continuous Extrusion Machine for Copper Wire, Strip and Flat Wire

1. Payoff Machine     2. Straightening Machine    3. Cutting Machine    4. Continuous Rotary Extrusion Machine    5. Cooling and Drying System    6. Meter Counter     7. Guide Pulley    8. Take-up Machine    9. Hydraulic and Lubrication System     10. Electric Control Cabinet    11. Operation Console

The flat copper wire continuous rotary extrusion line adopts TJ300 series continuous extrusion machine as the main unit. By exchanging the extrusion die, it can be utilized to produce different types of end products, including pure copper flat wires, silver coated copper wire, as well as round shaped and profile wires. The extruded wire stock is extensively used to form the enamelled transposed conductor, paper covered wire, silk covered wire, electric cable and wire, etc.

Technical Specifications
Main Functional Unit: Continuous Extrusion Equipment
Model TJ300
Nominal Diameter of Extrusion Wheel 300 mm
Rated Rotation Speed 11 RPM
Power of Main Motor 90kW/1000 RPM
Feed Stock (Copper Rod)
Diameter Φ12.5 mm
Diameter Tolerance ±0.2mm
Yield Strength 160MPa (Oxygen-free Copper Rod Produced by Upward Casting Process)
End Product : Flat Copper Wires
Sectional Area Range 10-250mm²
Max. Width 45mm
Standard Conforms to GB5585.1-85 standard
Entire Production Line
Average Output 200-450kg/h
Installed Capacity 380V, 3 phase, 115KVA
Flash Amount 1-3%
Workshop
Minimum Dimension Length: 30m, Width: 7 m, Height: 4 m
Cooling Water 40 m3/h (Cooling Tower)
Compressed Air 0.7 MPa, 1 m3/min
Operator 2
Main Components of the Production Line
Rod Material Payoff Machine 1 set
Copper Rod Straightening Machine 1 set
Copper Rod Cutting Machine 1 set
Copper Continuous Extrusion Machine 1 set
Cooling and Oxidation Prevention System (with Blow-drying Function ) 1 set
Meter Counter (with Swing Arm) 1 set
Takeup Machine (800 mm) 2 sets
Electrical Control System (with Touch Screen) 1 set
Hydraulic and Lubricating System 1 set
Accessories Included
Extrusion Wheel 3 pcs
Die Cavity 3 pcs
Extrusion Die 10 pcs
Mould Base 10 pcs
Oil Seal 1 set
Scraper 3 pcs
Features
  • To suit clients' individual demands, this range of continuous rotary extrusion line for flat copper wires is especially designed with online hardening and finishing units, so as to produce hard copper wires.
  • With a special extrusion die, TJ300 continuous rotary extrusion equipment is able to extrude two wires synchronously with only one feeding copper rod. This effectively reduces the pressure inside the die cavity, which ensures long lifespan of the extrusion die. Also, the design improves production efficiency.
  • Operated by only two operators, our range of continuous rotary extrusion line largely reduces labor intensity and labor cost, thus production cost is reduced accordingly.
Related:

Continuous Rotary Extrusion, Wire Extruder, Copper Extrusion Line, Continuous Rotary Extrusion Equipment Manufacturer

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