2-layer Air Bubble Film Extrusion Line Manufacturer

2-layer Air Bubble Film Extrusion Line

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Structure Diagram of 2-layer Air Bubble Film

Pansatec's 2-layer air bubble film extrusion line is configured with single-screw extruder or twin-screw extruder. The bubble film line with twin-screw extruder can provide higher production efficiency and better productivity.

The produced air bubble film consists of two layers of polyethylene, one layer of flat film and one layer of air-filled hemispheres (bubbles), can be widely used in fields of parcel delivery and packaging. Thanks to its features of low cost, rapid payback, high efficiency and low power consumption, this air bubble film extrusion line is quite suitable for newcomers who have just entered the bubble film industry.

In contrast to other air bubble film lines that are equipped with single-screw extruder in the domestic market, Pansatec's 2-layer air bubble film line can produce bubble film with thickness up to 25GSM, which is characterized by excellent resistance to shock and abrasion.

Features

T-die and rolls are constructed with high grade steel and precisely processed with an error less than 0.05mm, the steel rolls are non-stick and hard to deform, and robust enough to withstand continuous manufacturing process;
Produced bubble film features high resistance to bursting, the thickness can reach 25GSM;
Temperature control and transmission system are all from world's renowned brands, ensuring 24-hour smooth and continuous operation;
Machine structure is made from high strength steel panel, greatly enhancing the stability and precision;
Good investment payback, the service life of this extrusion line is more than 10 years;
The operation workflow can be extremely simplified, allowing user to operate the equipment with only one-hour training, significantly reducing labor cost;

Details

3D Process Flow Diagram

Flat LDPE layer

Air bubble layer (air bubbles are formed by using forming roll)

Joining two layers together to form 2-layer air bubble film

Air bubble film stretching and cooling

Automatic cutting and rewinding

Finished 2-layer air bubble film roll

Specifications of bubble film line (Single-screw Extruder)

Model: PT-L2S1-W1200
Bubble film width (mm): 1200
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 50-70
Thickness (g/m²): 25- 300
Screw diameter (mm): Φ75
Heating power (kW): 37
Operation power (kW): 25
Installation power (kW): 56
Dimension (L×W×H)(m): 7×2.0×2.5
Weight (kg): 3500

Model: PT-L2S1-W1600
Bubble film width (mm): 1600
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 60-80
Thickness (g/m²): 25- 300
Screw diameter (mm): Φ75
Heating power (kW): 48
Operation power (kW): 34
Installation power (kW): 74
Dimension (L×W×H)(m): 7×2.4×2.5
Weight (kg): 4500

Model: PT-L2S1-W2000
Bubble film width (mm): 2000
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 70-95
Thickness (g/m²): 28- 300
Screw diameter (mm): Φ85
Heating power (kW): 60
Operation power (kW): 38
Installation power (kW): 92
Dimension (L×W×H)(m): 8×2.8×2.5
Weight (kg): 5000

Model: PT-L2S1-W2600
Bubble film width (mm): 2600
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 90-130
Thickness (g/m²): 30- 300
Screw diameter (mm): Φ90
Heating power (kW): 68
Operation power (kW): 50
Installation power (kW): 107
Dimension (L×W×H)(m): 9×3.4×2.5
Weight (kg): 7000

Model: PT-L2S1-W3000
Bubble film width (mm): 3000
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 100-180
Thickness (g/m²): 34-300
Screw diameter (mm): Φ110
Heating power (kW): 81
Operation power (kW): 68
Installation power (kW): 130
Dimension (L×W×H)(m): 10×3.8×2.5
Weight (kg): 9000

Model	PT-L2S1-W1200	PT-L2S1-W1600	PT-L2S1-W2000	PT-L2S1-W2600	PT-L2S1-W3000
Bubble film width (mm)	1200	1600	2000	2600	3000
Material	LDPE/LLDPE	LDPE/LLDPE	LDPE/LLDPE	LDPE/LLDPE	LDPE/LLDPE
Line speed (m/hr)	600-2100	600-2100	600-2100	600-2100	600-2100
Capacity (kg/hr)	50-70	60-80	70-95	90-130	100-180
Thickness (g/m²)	25- 300	25- 300	28- 300	30- 300	34-300
Screw diameter (mm)	Φ75	Φ75	Φ85	Φ90	Φ110
Heating power (kW)	37	48	60	68	81
Operation power (kW)	25	34	38	50	68
Installation power (kW)	56	74	92	107	130
Dimension (L×W×H)(m)	7×2.0×2.5	7×2.4×2.5	8×2.8×2.5	9×3.4×2.5	10×3.8×2.5
Weight (kg)	3500	4500	5000	7000	9000

Specifications of bubble film line (twin-screw Extruder)

Model: PT-L2S2-W1200
Bubble film width (mm): 1200
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 65-120
Thickness (g/m²): 25-300
Screw diameter (mm): Φ65(x2)
Heating power (kW): 53
Operation power (kW): 32
Installation power (kW): 85
Dimension (L×W×H)(m): 8×2.5×2.5
Weight (kg): 4000

Model: PT-L2S2-W1600
Bubble film width (mm): 1600
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 75-130
Thickness (g/m²): 25-300
Screw diameter (mm): Φ65(x2)
Heating power (kW): 60
Operation power (kW): 42
Installation power (kW): 92
Dimension (L×W×H)(m): 8×2.9×2.5
Weight (kg): 4700

Model: PT-L2S2-W2000
Bubble film width (mm): 2000
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 100-175
Thickness (g/m²): 28-300
Screw diameter (mm): Φ75(x2)
Heating power (kW): 78
Operation power (kW): 49
Installation power (kW): 124
Dimension (L×W×H)(m): 9×3.3×2.5
Weight (kg): 5800

Model: PT-L2S2-W2600
Bubble film width (mm): 2600
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 115-180
Thickness (g/m²): 30-300
Screw diameter (mm): Φ80(x2)
Heating power (kW): 92
Operation power (kW): 63
Installation power (kW): 154
Dimension (L×W×H)(m): 10×3.9×2.5
Weight (kg): 7800

Model: PT-L2S2-W3000
Bubble film width (mm): 3000
Material: LDPE/LLDPE
Line speed (m/hr): 600-2100
Capacity (kg/hr): 135-220
Thickness (g/m²): 32-300
Screw diameter (mm): Φ90(x2)
Heating power (kW): 105
Operation power (kW): 86
Installation power (kW): 199
Dimension (L×W×H)(m): 11×4.3×2.5
Weight (kg): 9900

Model	PT-L2S2-W1200	PT-L2S2-W1600	PT-L2S2-W2000	PT -L2S2-W2600	PT-L2S2-W3000
Bubble film width (mm)	1200	1600	2000	2600	3000
Material	LDPE/LLDPE	LDPE/LLDPE	LDPE/LLDPE	LDPE/LLDPE	LDPE/LLDPE
Line speed (m/hr)	600-2100	600-2100	600-2100	600-2100	600-2100
Capacity (kg/hr)	65-120	75-130	100-175	115-180	135-220
Thickness (g/m²)	25-300	25-300	28-300	30-300	32-300
Screw diameter (mm)	Φ65(x2)	Φ65(x2)	Φ75(x2)	Φ80(x2)	Φ90(x2)
Heating power (kW)	53	60	78	92	105
Operation power (kW)	32	42	49	63	86
Installation power (kW)	85	92	124	154	199
Dimension (L×W×H)(m)	8×2.5×2.5	8×2.9×2.5	9×3.3×2.5	10×3.9×2.5	11×4.3×2.5
Weight (kg)	4000	4700	5800	7800	9900

Tags:
bubble film machine
multi layer bubble film line
air bubble film line
T die extrusion line
air bubble forming device
mass production of bubble envelopes