600 Three Layer Air Bubble Film Making Machine

600 Three Layer Air Bubble Film Making Machine
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DY-600

600 Three Layer Air Bubble Film Making Machine

Our 600 three layer air bubble filmmaking machine adopts once through forming craft and inner water cycle coolingmachine. Its design uses domestic and international advanced technologies. Its configuration adoptsbranded units including the hard gear reducer made in Jiangsu, the cylinder screw made in Zhoushan, T mould specialdesigned for fast filter changing, double molding roller, manual clutch,  HOLIP branded variable frequency device fromDenmark, quality heating tube and bearing made of stainless steel, etc.  This filming making machine has high yield ofabout 55Kg per hour and the size of finished air bubble film can be customizedin an available range. It is equipped with double scrolling system which canensure the continuous and reliable running. In addition  ithas rational design, outstanding out looking and simple operation.

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THE PE Air Bubble film Machine

.Feature

This air crew adopts the disposableshaping craft. It is our factory that draws domestic and international advancedtechnology extensively, through a large number of production practices inhaving ordinary equipment originally, develop, design, can producedpolyethylene compound bubble (cushion) membrane in succession. Designs science,practical. Rational  in structure of the machine.

.Characteristic

This machine adopts once-through shapingtechnique, thus has high efficiency and excellent product quality. This machineset has such features as scientific and reasonable structure design, smooth andreliable running and convenient operation and maintenance.

Polyethylene air-cushion film (alsocalled polyethylene bubble film), which is divided into two kind: ordinarypolyethylene air-cushion film and composite polyethylene air-cushion film, is akind of packing material which has been widely used at present. It not only hasgood cushioning effect, shock resistance and heat-sealing performance, but alsohas such advantages as good corrosion resistance and transparency , etc. So it has been widely used forpacking, household wares, post parcel, bicycle, polyurethane furniture, etc.

.Application

The bubble film is made of LDPE material.It can be used for various packaging purposes such as moisture proving, dustproving, shock proving, and static prevention. It can also make into laminatedfilms with aluminized film, foamed PE sheet, and paper are the applications ofsun shading, heat insulation, and packaging.

 

Main Technical Parameter

Model

                DYF-600

Main and auxiliary extruder screw diameter

φ55mm φ45mm

Screw L/D ratio

28:1

Main and auxiliary extruder electrical power

11KW 7.5KW      

Width of finished product

600 mm

Main bubble specification

φ6×3.2mm, φ10×3.4mm,  φ25×10mm, φ30×10mm

Output

20-60 kg/h

Total installed capacity

64kw

Overall dimension

10m×6.5m×2.5m

Gross weight

4.2T

Detailrequirements

1. Extruder

Structure

*Frequency conversion velocity modulation special-purpose velocity modulationmotor

*Speed reducer for the refined ZLYJ plastic rubber to squeeze out

*38CRMOAL alloy steel cylinder screw

*Fast net change organization

*Stainless steel heating coil

*Forces the air circulation blower

Specification

*Drivingmotor:   11KW (frequency conversionvelocity modulation)

* Retarder:       output torque 2500N.M

*Cylinderscrew:   Ф55mm, L/D=28:1

*Cylinderheat:    heating capacity 20KW

*Fast filter net change: lead screw nut promotion, lifting capacity 20KN

*Temperature control :four zones auto-temperaturecontrol, max 400

*Push output:     40kg/h

2. T -mold

Structure

*Tflow channel specially designed

* Moldlip gap multi- spots regulation

* Themold lip width adjust in permission scope

*Stainless steel heating pipe built in

Specification

* Moldlip gap:           0.3-1.0mm

* Moldlip width:         200-600mm

* Electricheating capacity: 20KW

3. Shape Part

Structure

*6mm10mm main roller both one,circulating water internal cooling bubble specification can be requested bycustomer

* Themanual clutch organization

*Shape roller tow motor

*Shape roller motor operated onset and retreat system

Specification

*Bubble diameter:    Ф6mm, Ф8mm, Ф10mm,Ф25mmФ30mm       (arbitrary customize)

*Bubble height:                  3mm

*Bubble effective width:            600mm

*Shape roller diameter:             245mm

*Shape roller driving motor:        0.55KW

*Shape roller max mechanical speed:  35M/Min

*Shape roller level traveling speed:    5M/Min

4. Tows Part

Structure

* Towroller with double roll to roll type

* Towdriving motor

*Cutter and itemize device

Specification

*Roller diameter:            Ф 210mm

*Roller max mechanical speed: 35M/Min

*Roller effective traction width: 600mm

*Roller driving motor:         0.75KW

 

5. Rewinding Part

Structure

* Twoaxle and double location rewinding.

* Twoaxle manual clutch change

*Fixed length with auto-alarm

Specification

* Rewindingwidth:      600mm

*Rewinding diameter:    600mm

*Rewinding torque motor: 16N.M

6. Electricity Control

*The electrical fission control centralism arranged, the operation is simple andconvenient, the surface has Chinese and English instruction, to be operatedmore humanization and simplification.

* Theelectrical part uses famous brand goods, has good quality, and long life.

7. Spare Parts and Tools

 

Standard configuration

Item

Description

quantity

1

Forming roller

1pcs

2

Automatic Trimming device

1pcs

3

Automatic Temperature Control

12unit

4

Step less Inverter

1set

5

Step Motor

1set

6

AC Motor

1set

7

Gear box (

1set