1200 Single Layer Air Bubble Film Making Machine

1200 Single Layer Air Bubble Film Making Machine
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DY-1200



1200 Single Layer Air Bubble Film Making Machine

Our 1200 single layer airbubble film making machine s an achievement that we gain after we do lots ofresearch, design and test on our previous machine and learn about plenty oftechnologies from abroad. It has quite rational design. Besides that themachine uses once through forming craft to manufacture film and it can make PEcompoundedair bubble film continuously.

Our1200 single layer air bubble film making machine adopts once through formingcraft and inner water cycle cooling machine. Its design uses domestic andinternational advanced technologies. Its configuration adopts branded unitsincluding the hard gear reducer made in Jiangsu,the cylinder screw made in Zhoushan,T mould special designed for fast filter changing, double molding roller,manual clutch,  HOLIP branded variablefrequency device from Denmark, quality heating tube and bearing made ofstainless steel, etc.  This filmingmaking machine has high yield of about 60Kg per hour and the size of finishedair bubble film can be customized in an available range. It is equipped withdouble scrolling system which can ensure the continuous and reliable running.In addition it has rational design, outstanding out looking and simpleoperation. 


Main Technical Parameter

Model

DY-1200

Main and auxiliary extruder screw diameter

Φ65mm

Screw L/D ratio

28:1

Main and auxiliary extruder electrical power

15KW

Width of finished product

1200 mm

Main bubble specification

10×3.6mm, 6×3.2mm, 25×10mm, 30×10mm

Output

30-60kg/h

Total installed capacity

55kw

Overall dimension

7500mm×2500mm×2500mm

Gross weight

3.8T


1. Extruder

Structure

Frequencyconversion velocity modulation special-purpose velocity modulation motor

Speedreducer for the refined ZLYJ plastic rubber to squeeze out

38CRMOALalloy steel cylinder screw

Fastnet change organization

Stainlesssteel heating coil

Forcesthe air circulation blower

Specification

Drivingmotor: 15kw (frequency conversion velocity modulation)

Retarder: output torque 3000N.M

Cylinderscrew: Ф65mm,L/D=28:1

Cylinderheat: heating capacity 25KW

 Fast filter net change: lead screw nutpromotion, lifting capacity 25KN

 Temperature control: fourzones auto-temperature control, max 400

 Push output: 60kg/h

2. T -mold
Structure
T flow channel specially designed
Mold lip gap multi- spots regulation
The mold lip width adjust in permission scope
Stainless steel heating pipe built in
Specification
Mold lip gap:0.3-1.0mm
Mold lip width: 500-1200mm
Electric heating capacity: 25KW

3. Shape Part
Structure
a pair of
6mm and 10mm main rollers, circulating water internalcooling device,  and bubble specificationcan be requested by customer
The manual clutch organization
Shape roller tow motor
Shape roller motor operated onset and retreatsystem
Specification
Bubble diameter: Ф6mm, Ф8mm, Ф10mm, Ф25mmФ30mm or customized
Bubble height: 3mm
Bubble effective width: 1200mm
Shape roller diameter: 245mm
Shape roller driving motor: 1.1KW
Shape roller max mechanical speed: 35M/Min
Shape roller level traveling speed: 5M/Min

4. Tows Part
Structure
Tow roller between double rollers
Tow driving motor
Cutter and itemize device
Specification
Roller diameter: Ф 210mm
Roller max mechanical speed: 35M/MinRollereffective traction width:1200mm
Roller driving motor:1.5KW

5. Rewinding Part
Structure
Double axle rewinder with double stations.
Double axle manual clutch
Auto-alarm with fixed length
Specification
Rewinding width:1200mm
Rewinding diameter: 1200mmRewinding torque motor: 16N.M

6. Electronic Control
The electrical fission control system of ourmachine features the simple and convenient operation, Chinese and Englishlanguage interface, branded parts whichhave good quality and long service life. All these give our single layer airbubble film making machine more humanization andsimplification

7. Spare Parts and Tools

Standard configuration

Item

Description

quantity

1

Forming roller

1pcs

2

Automatic Trimming device

1pcs

3

Automatic Temperature Control

12unit

4

Step less Inverter

1set

5

Step Motor

1set

6

AC Motor

1set

7

Gear box

1set

8

Panel box

1set

9

Switch (ZHENGTAI)

Standard

10

Electrical component (ZHENGTAI)

Standard

11

Hopper

1pcs

12

Cooling roll (diameter: 270mm)

1pcs

13

Air compressor

1pcs

 

Spare Accessories

Item

Description

Quantity