2000 Single Layer Air Bubble Film Making Machine

2000 Single Layer Air Bubble Film Making Machine
2000 Single Layer Air Bubble Film Making Machine
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DY-2000

 

2000 Single Layer Air Bubble Film Making Machine

Our 1500 single layer air bubble film making machine adopts once throughforming craft and inner water cycle cooling machine. Its design uses domesticand international advanced technologies. Its configuration adopts branded unitsincluding the hard gear reducer made in Jiangsu,the cylinder screw made in Zhoushan,T mould special designed for fast filter changing, double molding roller,manual clutch,  HOLIP branded variablefrequency device from Denmark, quality heating tube and bearing made ofstainless steel, etc.  This filmingmaking machine has high yield of about 90Kg per hour and the size of finished air bubble filmcan be customized in an available range. It is equipped with double scrollingsystem which can ensure the continuous and reliable running. In addition it has rational design, outstanding out looking andsimple operation.  

 

Main Technical Parameter

Model

DY-2000

Main and auxiliary extruder screw diameter

Φ85mm

Screw L/D ratio

28:1

Main and auxiliary extruder electrical power

22KW

Width of finished product

2000 mm

Main bubble specification

10×3.4mm, 6×3.2mm, 25×10mm, 30×10mm

Output

60-110kg/h

Total installed capacity

80kw

Overall dimension

8000mm×3000mm×2500mm

Gross weight

65T

Detailrequirements

1. Extruder

Structure

Frequencyconversion velocity modulation special-purpose velocity modulation motor

Speedreducer for the refined ZLYJ plastic rubber to squeeze out

38CRMOALalloy steel cylinder screw

Fastnet change organization

Stainlesssteel heating coil

Forcesthe air circulation blower

Specification

Drivingmotor: 22KW (frequency conversion velocity modulation)

Retarder: output torque 4000N.M

Cylinderscrew: Ф85mm,L/D=28:1

Cylinderheat: heating capacity40KW

Fast filter netchange: lead screw nut promotion, lifting capacity 40KN
Temperaturecontrol :four zones auto-temperature control, max 400
Pushoutput: 110kg/h
The ZLYJ brandedspecial gear reducer for plastic extruder of our machine is made up of highstrength alloy steel and quality gear processed by carburizing quenching andgrinding crafts. Thanks to the quality reducer of the extruder, our machine canrun stable and own tiny size but high bearing capacity. The cylinder screw ofextruder is made of quality 38CrMoALA alloy steel and it gets throughquenching molding nitrogen and polishing treatments. So the screw helps toprolong our machine’s service life. The quick filter changer of the extruder isalloy steeled and has extremely high density and wear resistance. Automatictemperature controller of extruder has digital display which makes operationeasier.  Forced ventilator makes a fluentair flow inside the extruder which helps to prolong the service life of wholefilm making machine

 

2. T -mold

Structure

T flow channelspecially designed

Mold lip gap multi-spots regulation

The mold lip widthadjust in permission scope

Stainless steel heatingpipe built in

Specification

Mold lip gap: 0.3-1.0mm

Mold lip width: 500-2000mm

Electric heatingcapacity: 40KW

3. Shape Part

Structure

A pair of 6mmand 10mm mainrollers, circulating water internal cooling system, bubble specification can becustomized

The manual clutchorganization

Shape roller tow motor

Shape roller motoroperated onset and retreat system

Specification

Bubble diameter: Ф6mm, Ф8mm, Ф10mm, Ф25mmФ30mm or customized

Bubble height: 3mm

Bubble effective width:2000mm

Shape roller diameter: 245mm

Shape roller drivingmotor: 3.5KW

Shape roller maxmechanical speed: 35M/Min

Shape roller leveltraveling speed: 5M/Min

4. Tows Part

Structure

 Tow roller with double roll to roll type

 Tow driving motor

 Cutter and itemize device

Specification

 Roller diameter: Ф 210mm

 Roller max mechanical speed:35M/Min

 Roller effective traction width: 2000mm

 Roller driving motor: 3.5KW

 

5. Rewinding Part

Structure

 Double axle rewinder with double station .

 Double axle manual clutch change

 Auto-alarm with fixed length

Specification

 Rewinding width: 2000mm

 Rewinding diameter:1200mm

 Rewinding torque motor:16N.M

6. Electricity Control

The electrical fissioncontrol system of our machine features the simple and convenient operation,Chinese and English language interface, branded parts which have good quality and long service life. Allthese give our single layer air bubble film making machine more humanization and simplification.

7. Spare Parts and Tools

Standard configuration

Item

Description

quantity

1

Forming roller

1pcs

2

Automatic Trimming device

1pcs

3

Automatic Temperature Control

12unit

4

Step less Inverter

1set

5

Step Motor

1set

6

AC Motor

1set

7

Gear box (

1set

8

Panel box

1set

9